• Veri Marco
  • Publié le 14/10/2024

Boost Your Glass Container Production Efficiency with HECK

In the highly competitive glass container industry, maintaining operational efficiency while ensuring product quality is a top priority. One of the constant challenges glass container manufacturers faces is protecting products from damage during production. Meet HECK (Hot End Coating Killer), Socabelec’s latest Groundbreaking Innovation, designed to revolutionize glass production by improving efficiency, safety, and sustainability.

A Major Challenge in Glass Production

When manufacturing glass containers—whether for perfumes, beverages, or pharmaceuticals—preventing surface damage is a significant challenge. Bottles often scratch or become damaged as they move along conveyor belts, coming into contact with each other or metal surfaces. These scratches not only affect the appearance of the containers but also increase rejection rates, driving up production costs.

Traditionally, this issue has been mitigated by applying 2 types of coatings: Hot End Coating (HEC) and Cold End Coating (CEC). However, applying these coatings separately is inefficient and exposes workers to environmentally harmful chemicals. It’s clear that the glass container industry needs a simpler and safer solution.

HECK: A Game-Changer for Glass Container Manufacturers

Socabelec’s HECK equipment meet these challenges by combining both coating applications into a single automated process. HECK replaces the traditional two-step coating method with a more efficient, safer, and environmentally friendly solution specifically designed for glass container manufacturers.

For this new process, Socabelec has developed reliable, maintenance-free, and robust “plug and play” equipment capable of preparing continuous 10-liter dilution batches. This unit guarantees a consistent and reproducible mixture quality, which forms the foundation of the coating process.

The first successful tests were carried out by a major player on jars, beer bottles, and premium liquor bottles. Our equipment reproduces the ratio used, delivering the best results.

HECK merges the HEC and CEC applications into a single step. The result? Fewer errors, reduced material waste, and less exposure of operators to chemical substances. Thanks to this automated system, glass containers are better protected, ensuring higher quality while reducing the risk of damage.

Key Benefits of HECK

The benefits of implementing the HECK equipment in your glass container production line are numerous:

  1. Environmental Benefits: In an era where corporate social responsibility is more important than ever, HECK helps glass container manufacturers reduce their environmental footprint. The reduction in material usage and increased efficiency lead to less waste, making your operations more sustainable and aligned with environmental goals.
  2. Increased Safety: One of HECK’s standout features is its ability to minimize operator exposure to chemicals. By removing the hot end coating application process, HECK significantly reduces the need for human intervention in high-risk areas.
  3. Improved Efficiency: HECK eliminates the need to apply 2 separate coatings. By streamlining this process into a single step, downtime is reduced, which increases overall productivity. This simplification also reduces logistical challenges and maintenance costs associated with managing 2 different systems.
  4. Enhanced Product Quality: With HECK, you can expect a significant reduction in rejection rates. By ensuring uniform and accurate application of the coating, this equipment helps you deliver high-quality products to your customers. This consistency improves customer satisfaction and strengthens your brand’s reputation.

Why Glass Container Manufacturers Choose HECK

HECK isn’t just about improving your production line—it’s about future-proofing your business. By integrating this advanced solution, manufacturers can achieve multiple objectives:

  • Safety First: Reducing operator exposure to chemicals is a major step forward for workplace safety.
  • Cost-Effective Operations: By reducing downtime and waste, HECK allows manufacturers to operate more efficiently and at lower costs.
  • Sustainability: With growing pressure to adopt environmentally friendly practices, HECK offers a way to reduce chemical usage and waste, making your production greener.

Ready to Transform Your Production Line?

Socabelec has been a leader in industrial automation and robotic solutions for decades, specializing in the glass container industry. With HECK, we bring our expertise to help you optimize your operations, enhance safety, and increase profitability.

HECK is available now and ready to be integrated into your production line. Don’t miss the opportunity to upgrade to a safer, more efficient, and more sustainable glass container production process.

Next Steps

If you’re ready to learn more about how HECK can revolutionize your production line, contact us today for a personalized consultation. Socabelec’s team of experts is ready to guide you through the integration process and ensure a smooth transition to this innovative solution.

Veri Marco

CEO & Managing Director

Marco Veri has been leading Socabelec for over 27 years. Under his leadership, the company has become one of the leaders in robotic automation in the hollow glass industry, combining innovation, safety, and sustainability.